1--21002--7 datasheet(5/7 Pages) TEC

Teilenummer	1--21002--7

Bauteilbeschribung	Cumulative Trauma Disorders can result from the prolonged use ofmanually powered hand tools.

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Hersteller	TEC [TE Connectivity Ltd]

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5 / 7 page

408- 9359

5

of 7

Rev C

Figure 6

Locking

Lance

Window

Preload Window

Locking Lance Seated

Against Housing Window

Carrier Strip

90

WARNING:

Use care, carrier strip may have sharp edges.

11. Inspect each termination according to the

procedures given in Section 5, TERMINATION.

12. If all terminations are acceptable, grasp each

wire and gently push forward to insert the contacts

completely into the housing assembly. Refer to

Figure 6. Pull back lightly on the wire to ensure that

the locking lance is engaged.

5. INSPECTION

Figure 7 illustrates properly and improperly terminated

contacts. Each view gives a brief description of the

termination.

Inspect each termination as follows:

1. Make sure that the wire is located in the contact

slot as shown in Figure 7.

2. Make sure that the wire extends beyond the

front contact slot (minimum dimension is given in

Figure 7).

3. Make sure that the contact wire channel is not

deformed. If damage is apparent, replace the

contact(s) per Instruction Sheet 408--6919,

packaged with the connector.

4. Make sure the insulation barrel is closed to

secure the insulation of the wire, and that the

preload forward stop is formed over to allow

contact insertion.

The insulation barrel does not have to be

wrapped tightly around the insulation. The

purpose of the insulation barrel is to prevent the

wire from being lifted from the wire channel.

6. TOOL CERTIFICATION

The procedures that follow have been established to

ensure the quality and reliability of the terminating

tools. A brief check should be made daily, and a more

detailed inspection should be scheduled by your

Quality Control Group.

6.1. User Maintenance

Each user should be made aware of, and responsible

for the following:

1. Remove dust, moisture, and other contaminants

using a clean brush or a soft, lint--free cloth. Do not

use objects that could damage the tool.

2. Make sure all components are in place and are

properly secured. If not, return the tool to your

supervisor.

3. Squeeze and release the trigger or cam handle

to be sure the mechanism inside the body moves

freely and does not bind.

6.2. Quality Control Maintenance

Regular inspections should be performed by your

Quality Control personnel, and a record of quality

control inspections should remain with the personnel

responsible for the tool. We recommend one

inspection a month; however, operator training and

skill, amount of use, ambient working conditions, and

your company’s standards are all factors to consider

when establishing inspection frequency.

These inspections should be performed in the

following sequence:

1. Remove any accumulated film with a suitable

cleaning agent that will not affect paint or

polycarbonate plastic.

2. Make sure all components are in place and are

tightly secured.

3. Make a few test terminations and inspect the

termination as instructed in Section 5,

INSPECTION.

NOTE

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