1--21000--7 datasheet(4/6 Pages) TEC

Teilenummer	1--21000--7

Bauteilbeschribung	2 mm Common Termination Head Assembly

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Hersteller	TEC [TE Connectivity Ltd]

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408- 9426

Rev E

4

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Once the carriage feed is adjusted correctly, the

following should be observed:

wire inserter is aligned with the connector

contact

no movement of the connector housing occurs

as the tool is actuated

6. TERMINATION PROCEDURE

1. Select the applicable connector and wire to be

terminated.

2. Perform the setup procedure as described in

Section 3. Note that at the end of this procedure

the connector is in position to begin the termination

process.

3. Without inserting the wire into the wire guide,

perform one cycle. The connector will be indexed

in position for the first termination.

4. Insert an unstripped wire into the wire guide until

the wire bottoms, making sure wire is centered in

the slot.

5. Perform one termination cycle: the inserter will

bottom, forcing the wire between the contact slots,

and will then retract. The connector will advance to

the next contact position.

6. Continue to insert unstripped wire and cycle the

tool until all contacts of the connector are

terminated.

7. Remove the connector from the left side of the

carriage.

8. Repeat these steps until all connectors are

terminated.

7. MAINTENANCE AND INSPECTION

7.1. Daily Maintenance

It is recommended that each operator of the head

assembly be made aware of—and responsible

for—the following steps of daily maintenance:

1. Remove dust, moisture, and other contaminants

with a clean brush or a soft, lint--free cloth. DO

NOT use objects that could damage the head

assembly.

2. Make sure all components are in place and are

properly secured.

3. Actuate the tool to ensure that mechanisms

inside the head assembly move smoothly.

7.2. Periodic Inspection

Regular inspections should be be performed by

quality control personnel. A record of scheduled

inspections should remain with the head assembly or

be supplied to supervisory personnel responsible for

the head assembly. Though recommendations call for

at least one inspection a month, the inspection

frequency should be based on the amount of use,

ambient working conditions, operator training and

skill, and established company standards. These

inspections should include a visual inspection and

should be performed in the sequence listed.

1. Remove any accumulated film with a suitable

commercial degreaser that will not affect paint or

plastic material.

2. Make sure all components are in place and are

properly secured.

3. Make a few test terminations and inspect the

terminations in accordance with 114--5103.

4. Check for chipped, cracked, worn, or broken

areas. If damage is evident, repair is necessary.

See Section 8.

8. REPLACEMENT AND REPAIR

Customer--replaceable parts are listed in Figure 7.

A complete inventory should be stocked and

controlled to prevent lost time when replacement of

parts is necessary. Parts other than those listed

should be replaced by TE Connectivity to ensure

quality and reliability. Order replacement parts

through your TE Representative, or call

1--800--526--5142, or send a facsimile of your

purchase order to 717--986--7605, or write to:

CUSTOMER SERVICE (038--035)

TYCO ELECTRONICS CORPORATION

PO BOX 3608

HARRISBURG PA 17105--3608

For customer repair service, call 1--800--526--5136.

9. REVISION SUMMARY

Revisions to this instruction sheet include:

Updated document to corporate requirements

Corrected balloon numbers in Figure 7

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