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LNK3205P/G/D Datenblatt(PDF) 6 Page - Power Integrations, Inc. |
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LNK3205P/G/D Datenblatt(HTML) 6 Page - Power Integrations, Inc. |
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6 / 28 page ![]() Rev. Q 06/23 6 LinkSwitch-TN2 www.power.com LinkSwitch-TN2 Selection and Selection Between MDCM and CCM Operation Select the LinkSwitch-TN2 device, freewheeling diode and output inductor that gives the lowest overall cost. In general, MDCM provides the lowest cost and highest efficiency converter. CCM designs require a larger inductor and ultrafast (t RR ≤35 ns) freewheel- ing diode in all cases. It is lower cost to use a larger LinkSwitch-TN2 in MDCM than a smaller LinkSwitch-TN2 in CCM because of the additional external component costs of a CCM design. However, if the highest output current is required, CCM should be employed following the guidelines below. Topology Options LinkSwitch-TN2 can be used in all common topologies, with or without an optocoupler and reference to improve output voltage tolerance and regulation. Table 2 provides a summary of these configurations. For more information see the Application Note – LinkSwitch-TN2 Design Guide. Component Selection Referring to Figure 8, the following considerations may be helpful in selecting components for a LinkSwitch-TN2 design. BYPASS Pin Capacitor C1 Capacitor connected from the BYAPSS pin provides decoupling for the controller and also selects current limit. A 0.1 μF or 1 μF capacitor may be used as indicated in the data sheet. Though electrolytic capaci- tors can be used, often surface mount multi-layer ceramic capacitors are preferred for use as they enable placement of capacitors close to the IC and design of compact switching power supplies. 16 V, 25 V or higher X7R dielectric capacitors are recommended to ensure minimum capacitance change under DC bias and temperature. Freewheeling Diode D1 Diode D1 should be an ultrafast type. For MDCM, reverse recovery time t RR ≤75 ns should be used at a temperature of 70 °C or below. Slower diodes are not acceptable, as continuous mode operation will always occur during startup, causing high leading edge current spikes, terminating the switching cycle prematurely, and preventing the output from reaching regulation. If the ambient temperature is above 70 °C then a diode with t RR ≤35 ns should be used. For CCM an ultrafast diode with reverse recovery time t RR ≤35 ns should be used. A slower diode may cause excessive leading edge current spikes, terminating the switching cycle prematurely and preventing full power delivery. Fast recovery and slow recovery diodes should never be used as the large reverse recovery currents can cause excessive power dissipa- tion in the diode and/or exceed the maximum drain current specifica- tion of LinkSwitch-TN2. Feedback Diode D2 Diode D2 can be a low-cost slow diode such as the 1N400X series, however it should be specified as a glass passivated type to guarantee a specified reverse recovery time. To a first order, the forward drops of D1 and D2 should match. Inductor L1 Choose any standard off-the-shelf inductor that meets the design requirements. A “drum” or “dog bone” “I” core inductor is recom- mended with a single ferrite element due to its low-cost and very low audible noise properties. However, the inductor should be selected as varnished type in order to get low audible noise. The typical inductance value and RMS current rating can be obtained from the LinkSwitch-TN2 design spreadsheet available within the PI Expert design suite from Power Integrations. Choose L1 greater than or equal to the typical calculated inductance with RMS current rating greater than or equal to calculated RMS inductor current. Care should be taken to ensure that the inductor has sufficient voltage rating as this is a high-voltage application. Capacitor C2 The primary function of capacitor C2 is to smooth the inductor current. The actual output ripple voltage is a function of this capacitor’s ESR. To a first order, the ESR of this capacitor should not exceed the rated ripple voltage divided by the typical current limit of the chosen LinkSwitch-TN2. Feedback Resistors R1 and R3 The values of the resistors in the resistor divider formed by R1 and R3 are selected to maintain 2.00 V at the FEEDBACK pin. It is recommended that R3 be chosen as a standard 1% resistor of 2.49 kΩ. This ensures good noise immunity by biasing the feedback network with a current of approximately 0.8 mA. External Bias Resistor R5 To reduce the no-load input power of the power supply, resistor R5, connected from the feedback capacitor C3 to the BYPASS pin, is recommended. This is applicable to the power supply whose output voltage is higher than V BP(SHUNT). To achieve lowest no-load power consumption, the current fed into the BYPASS pin should be slightly higher than 120 μA. For the best full load efficiency and thermal performance, the current fed into the BYPASS pin should be slightly higher than the I S2 Max value. Feedback Capacitor C3 Capacitor C3 can be a low cost general purpose capacitor. It provides a “sample and hold” function, charging to the output voltage during the off time of LinkSwitch-TN2. Its value should be 10 μF to 22 μF; smaller values cause poorer regulation at light load conditions. Pre-Load Resistor R4 In high-side, direct feedback designs where the minimum load is <3 mA, a pre-load resistor is required to maintain output regulation. This ensures sufficient inductor energy to pull the inductor side of the feedback capacitor C3 to input return via D2. The value of R4 should be selected to provide a minimum output load of 3 mA. In designs with an optocoupler a Zener diode or reference bias current provides a 1 mA to 2 mA minimum load, preventing “pulse bunching” and increased output ripple at zero load. |
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