408- 1697

Rev C

6

of 8

Suggested Plug Gage Design

Die Closure

Configuration

GO

Dimension

“B”

NO--GO

Dimension

“B”

“A” Dim.

“R”

“R”

“C” Typ.

“L” Typ.

CRIMPING

HEAD

DIE

SET

DIE CLOSURE

DIMENSIONS “A”{

GAGE MEMBER}

DIMENSIONS “B”

RADIUS

“R”

GAGE MEMBER

LENGTH

HEAD

SET

GO

NO--GO

GO

NO--GO

“R”

“L”

“C”

46145,

46146

2.54 [.1000]

2.692 [.1060]

2.54--2.548

[.1000--.1003]

2.690--2.692

[.1059--.1060]

3.18 [.125]

25.4 [1.000]

12.7 [.500]

46133,

46134

3.937 [.1550]

4.089 [.1610]

3.937--3.945

[.1550--.1553]

4.087--4.089

[.1609--.1610]

4.34 [.171]

25.4 [1.000]

11.10 [.437]

69097

46133,

46135

4.724 [.1860]

4.877 [.1920]

4.724--4.732

[.1860--.1863]

4.874--4.877

[.1919--.1920]

5.54 [.218]

25.4 [1.000]

11.10 [.437]

46133,

46136

5.436 [.2140]

5.588 [.2200]

5.436--5.443

[.2140--.2143]

5.585--5.588

[.2199--.2200]

6.35 [.250]

25.4 [1.000]

11.10 [.437]

46137,

46138

5.207 [.2050]

5.359 [.2110]

5.207--5.215

[.2050--.2053]

5.357--5.359

[.2109--.2110]

7.29 [.287]

31.75 [1.500] 14.27 [.562]

69216

2.54 [.1000]

2.692 [.1060]

2.54--2.548

[.1000--.1003]

2.690--2.692

[.1059--.1060]

3.18 [.125]

25.4 [1.000]

12.7 [.500]

69217

3.150 [.1240]

3.302 [.1300]

3.150--3.157

[.1240--.1243]

3.299--3.302

[.1299--.1300]

4.34 [.171]

25.4 [1.000]

8.64 [.340]

69218

3.962 [.1560]

4.115 [.1620]

3.962--3.970

[.1560--.1563]

4.112--4.115

[.1619--.1620]

5.54 [.218]

25.4 [1.000]

9.91 [.390]

69099

45433

4.547 [.1790]

4.699 [.1850]

4.547--4.554

[.1790--.1793]

4.696--4.699

[.1849--.1850]

6.35 [.250]

31.75 [1.500] 11.51 [.453]

69099

45436

5.207 [.2050]

5.359 [.2110]

5.207--5.215

[.2050--.2053]

5.357--5.359

[.2109--.2110]

7.52 [.296]

38.1 [1.500]

15.88 [.625]

45439

5.867 [.2310]

6.020 [.2370]

5.867--5.875

[.2310--.2313]

6.017--6.020

[.2369--.2370]

8.33 [.328]

38.1 [1.500]

15.88 [.625]

45442

6.604 [.2600]

6.756 [.2660]

6.604--6.612

[.2600--.2603]

6.754--6.756

[.2659--.2660]

9.52 [.375]

38.1 [1.500]

15.88 [.625]

45445

7.417 [.2920]

7.569 [.2980]

7.417--7.424

[.2920--.2923]

7.567--7.569

[.2979--.2980]

10.69 [.421]

38.1 [1.500]

15.88 [.625]

{

Die closure dimensions apply when dies are bottomed, but not under pressure, (Dies for 69097 tool).

Die closure dimensions apply when dies are positioned at “gage dimension” indicated in Figure 10, Detail “A”, (Dies for 69099 tool).

}

Material -- Tool Steel

Figure 9