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LP2975 Datenblatt(PDF) 11 Page - National Semiconductor (TI) |
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LP2975 Datenblatt(HTML) 11 Page - National Semiconductor (TI) |
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11 / 19 page ![]() Application Hints (Continued) FET in low power designs. Because of the increased cell density (and tiny packages) used by modern FET’s, the cur- rent carrying capability may easily exceed the power dissipa- tion limits of the package. It is possible to parallel two or more FET’s, which divides the power dissipation among all of the packages. It should be noted that the “heatsink” for a surface mount package is the copper of the PC board and the package itself (direct radiation). Surface-mount devices have the value of θ J-A specified for a typical PC board mounting on their data sheet. In most cases it is best to start with the known data for the application (P D, T A,TJ) and calculate the required value of θJ-A needed. This value will define the type of FET and, possibly, the heatsink required for cooling. θ J-A =(TJ −TA)/PD(MAX) DESIGN EXAMPLE: A design is to be done with V IN =5V and V OUT = 3.3V with a maximum load current of 300 mA. Based on these conditions, power dissipation in the FET dur- ing normal operation would be: P D =(VIN −VOUT)xILOAD Solving, we find that P D = 0.51W. Assuming that the maxi- mum allowable value of T J is 150˚C and the maximum TA is 70˚C, the value of θ J-A is found to be 157˚C/W. However, if this design must survive a continuous short on the output, the power dissipated in the FET is higher: P D(SC) = VIN xISC = 5 x 0.33 = 1.65W (This assumes the current sense resistor is selected for an I SC value that is 10% higher than the required 0.3A). The value of θ J-A required to survive continuous short circuit is calculated to be 49˚C/W. Having solved for the value(s) of θ J-A, a FET can be se- lected. It should be noted that a FET must be used with a θ J-A value less than or equal to the calculated value. HIGH POWER ( ≥2W) APPLICATIONS: As power dissipa- tion increases above 2W, a FET in a larger package must be used to obtain lower values of θ J-A. The same formulae de- rived in the previous section are used to calculate P D and θ J-A. Having found θ J-A, it becomes necessary to calculate the value of θ S-A (the heatsink-to-ambient thermal resistance) so that a heatsink can be selected: θ S-A = θJ-A −(θJ-C + θC-S) Where: θ J-C is the junction-to-case thermal resistance. This pa- rameter is the measure of thermal resistance between the semiconductor die inside the FET and the surface of the case of the FET where it mounts to the heatsink (the value of θ J-C can be found on the data sheet for the FET). A typical FET in a TO-220 package will have a θ J-C value of approxi- mately 2–4˚C/W, while a device in a TO-3 package will be about 0.5–2˚C/W. θ C-S is the case-to-heatsink thermal resistance, which measures how much thermal resistance exists between the surface of the FET and the heatsink. θ C-S is dependent on the package type and mounting method. A TO-220 package with mica insulator and thermal grease secured to a heatsink will have a θ C-S value in the range of 1– 1.5˚C/W. A TO-3 package mounted in the same manner will have a θ C-S value of 0.3–0.5˚C/W. The best source of information for this is heatsink catalogs (Wakefield, AAVID, Thermalloy) since they also sell mounting hardware. θ S-A is the heatsink-to-ambient thermal resistance, which defines how well a heatsink transfers heat into the air. Once this is determined, a heatsink must be selected which has a value which is less than or equal to the computed value. The value of θ S-A is usually listed in the manufacturer’s data sheet for a heatsink, but the information is sometimes given in a graph of temperature rise vs. dissipated power. DESIGN EXAMPLE: A design is to be done which takes 3.3V in and provides 2.5V out at a load current of 7A. The power dissipation will be calculated for both normal opera- tion and short circuit conditions. For normal operation: P D =(VIN −VOUT)xILOAD = 5.6W If the output is shorted to ground: P D(SC) = VIN xISC = 3.3 x 7.7 = 25.4W (Assuming that a sense resistor is selected to set the value of I SC 10% above the nominal 7A). θ J-A will be calculated assuming a maximum TA of 70˚C and a maximum T J of 150˚C: θ J-A =(TJ −TA)/PD(MAX) For normal operation: θ J-A = (150 − 70) / 5.6 = 14.3˚C/W For designs which must operate with the output shorted to ground: θ J-A = (150 − 70) / 25.4 = 3.2˚C/W The value of 14.3˚C/W can be easily met using a TO-220 de- vice. Calculating the value of θ S-A required (assuming a value of θ J-C = 3˚C/W and θC-S = 1˚C/W): θ S-A = θJ-A −(θJ-C + θC-S) θ S-A =14.3−(3+1)= 10.3˚C/W Any heatsink may be used with a thermal resistance ≤ 10.3˚C/W @ 5.6W power dissipation (refer to manufacturer’s data sheet curves). Examples of suitable heatsinks are Ther- malloy #6100B and IERC #LATO127B5CB. However, if the design must survive a sustained short on the output, the calculated θ J-A value of 3.2˚C/W eliminates the possibility of using a TO-220 package device. Assuming a TO-3 device is selected with a θ J-C value of 1.5˚C/W and θ C-S = 0.4˚C/W, we can calculate the required value of θ S-A: θ S-A = θJ-A −(θJ-C + θC-S) θ S-A = 3.2 − (1.5 + 0.4) = 1.3˚C/W A θ S-A value ≤1.3˚C/W would require a relatively large heat- sink, or possibly some kind of forced airflow for cooling. SHORT-CIRCUIT CURRENT LIMITING Short-circuit current limiting is easiliy implemented using a single external resistor (R SC). The value of RSC can be cal- culated from: R SC =VCL /ISC Where: I SC is the desired short circuit current. V CL is the current limit sense voltage. The value of V CL is 57 mV (typical), with guaranteed limits listed in the Electrical Characteristics section. When doing a worst-case calculation for power dissipation in the FET, it is important to consider both the tolerance of V CL and the toler- ance (and temperature drift) of R SC. www.national.com 11 |
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